Industrial Process Control and Weighing Automation

Solutions

Solution providing is our passion that has been going along seamlessly with our Industrial Process Control and Weighing Automation since 2002 and way back to 1984.

Our Solutions

Over the Years

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1988

The Best in Class

The Best in Class Control Transformers / Isolation Transformers were being developed and manufactured for Textile Machines – Speed frames, Draw Frames, Ring Frames etc. These transformers were designed in such a way that the Voltage Regulation was less than 3 % against the standard value 5 %

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1990

Hitech Control Tranformers

Designed and developed a three phase Step-down 415/85V Power transformer as an equivalent to German Transformer to be used in RSB 851 Draw frame – Textile Machines.

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1991

Soft Starters

Primary Series Reactors designed and manufactured for Textile –Speed frame machines Motor starting current control

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1999

MCCB and MPCB Introduction

The First Fuse less Power Distribution Boards / Sub Switch Boards were installed and commissioned in a Reputed Tea Producing company, Nilgiris. The Panels were with upstream ACB/MCCB 55/36 k A and Downstream MCCB 36/25 k A with complete Rotary Handles, Shunt Trip and as well over load trip accessories

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2000

Roller Automation

The First Roller Automation was done in a Reputed Tea Factory.

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2002

Timer Based Automation

A simplified timer based automation was done for withering in a Reputed Tea Producing company, Coonoor. This is actually a fully automated function of the Withering-Dual Speed Blower.
After the successful performance later such automations were done in several tea producing companies in Nilgiris, Karnataka, TANTEA,

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2003

Automation in Fermentation Tea Processing

Complete Automation System designed and installed for Continuous Fermenting Machine for Tea producing industries. The Automation was to measure and control different parameters like Temperature, Rh, Airflow, Time etc., in RTC with DATA communication.
Continuously More than fifty of such automations were being done.

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2003

Soft Starters for Pumps and Mixing Mills

A Simplified Type-2 Coordination Standard – Primary Series Reactors –designed, developed and manufactured for various ratings of Pumps ranging from 20 HP to 400 HP

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2004

Check Weigher with Computerized Records

The first indigenously developed Check Weigher was installed and commissioned successfully for a reputed Tea Industry in Nilgiris.

A very crucial process in weighing – check weighing the green leaf bags which was done manually and recorded manually for years long with enormous errors in count and weight had been solved by means of dynamic check weighing with computer interface

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2005

Hybrid Weighing and Bagging

The difficulties in The Weighing and Bagging of the organic manure, cotton seed oil cake/DOC, sesame Oil cake etc., was solved by developing a Hybrid Machine as a complete solution

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2005

Fully Automated Weithering

Complete Withering Process was monitored and controlled by the temperature and maintaining the difference in Dry and Wet [maintaining the temperature within 24-28 degree C and the Dry –Wet difference within 6-9 based on the weather and leaf condition]
The Fans were driven by VFDs interlinked with the set values as above. The trial was to evaluate the energy saving and as well the best possible wither condition of the Tea Leaf.
The trial taken throughout the process was successful and paved the way for the development of the Fully Automatic Withering Automation.

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2006

Advanced Weigh Feeder for Kenya Tea Development

The State of The Art Weigh Feeder was designed, developed, manufactured and commissioned in a reputed Tea Producing industry at KENYA.

Approved by KTDA, Kenya

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2008

Hybrid Weighing and Bagging

Hybrid Weighing and Bagging: The Best in Class Weighing and Bagging machine was developed and manufactured for the Very difficult handle material like Organic Manure with high moisture content

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2011

Appproved by Govt. of India

Approved by Government of India – Ministry of Consumer Affairs for manufacturing Check Weighing and Batch Weighing Systems from 500 g to 50 kg

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2012

Advanced Weithering

Fully Automatic Concept in Tea Withering was materialised by digitalising the process. The Dry-Wet difference was electronically measured and the ambient air was conditioned as such to be at the desired set values to initiate the Withering Process as effective as to the best.

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2013

Hybrid Filters

A State of the Art Technology Solution was designed and developed by us for Complete Harmonic Mitigation. It was done after a power quality analysis.
Hybrid filters employed to mitigate Harmonics and maintain a perfect lagging Power factor as such to have a Clean Power

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2016

Moisture Sensing Automation

A break through in leaf moisture sensing had been done in a reputed tea processing

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2017

Batch Weighing Coco

Solution provided for batching and weighing of the Coco chips and coco peat. A very light material that has a bulk density of 20-30 kg per cubic meter. The batching weight from
500 g to 5 kg at the fastest speed 3-5 seconds per batch of 1 kg.

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2018

Oil Filling Automation

Automation System designed and developed for Edible oil Processing Mills. Complete from cooking to oil filling.

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2016

Fiber Extractor

State of the Art Electro Static – Fibre Extractor was designed and manufactured for Grains, sesame, pulses and Tea.

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2020

Elctronic Tank Weighing

Electronic Tank Weighing Systems up to 50 MT designed, developed and manufactured for a reputed oil producing mill and Approved by Government of India – Ministry of Consumer Affairs.
Along with storage solutions for oil, grains and pluses.
MoC: M.S, SS 304 / 316L

We Provided Various tailor made innovative Solutions to our Clients.

Reach Us

Reach Us

EIFERS PROCESS AUTOMATION PRIVATE LIMITED

No. 2/166, Balaji Industrial Park,Senthampalayam,
P.G.Pudur Post, S.S.Kulam Via,
Coimbatore – 641 107
Tamilnadu
India

+91 93450 03246
+91 93631 03246
+91 78688 38838