Industrial Process Control and Weighing Automation
Solutions
Solution providing is our passion that has been going along seamlessly with our Industrial Process Control and Weighing Automation since 2002 and way back to 1984.
Our Solutions
Over the Years
1988
The Best in Class
The Best in Class Control Transformers / Isolation Transformers were being developed and manufactured for Textile Machines – Speed frames, Draw Frames, Ring Frames etc. These transformers were designed in such a way that the Voltage Regulation was less than 3 % against the standard value 5 %
1990
Hitech Control Tranformers
Designed and developed a three phase Step-down 415/85V Power transformer as an equivalent to German Transformer to be used in RSB 851 Draw frame – Textile Machines.
1991
Soft Starters
Primary Series Reactors designed and manufactured for Textile –Speed frame machines Motor starting current control
1999
MCCB and MPCB Introduction
The First Fuse less Power Distribution Boards / Sub Switch Boards were installed and commissioned in a Reputed Tea Producing company, Nilgiris. The Panels were with upstream ACB/MCCB 55/36 k A and Downstream MCCB 36/25 k A with complete Rotary Handles, Shunt Trip and as well over load trip accessories
2000
Roller Automation
The First Roller Automation was done in a Reputed Tea Factory.
2002
Timer Based Automation
A simplified timer based automation was done for withering in a Reputed Tea Producing company, Coonoor. This is actually a fully automated function of the Withering-Dual Speed Blower.
After the successful performance later such automations were done in several tea producing companies in Nilgiris, Karnataka, TANTEA,
2003
Automation in Fermentation Tea Processing
Complete Automation System designed and installed for Continuous Fermenting Machine for Tea producing industries. The Automation was to measure and control different parameters like Temperature, Rh, Airflow, Time etc., in RTC with DATA communication.
Continuously More than fifty of such automations were being done.
2003
Soft Starters for Pumps and Mixing Mills
A Simplified Type-2 Coordination Standard – Primary Series Reactors –designed, developed and manufactured for various ratings of Pumps ranging from 20 HP to 400 HP
2004
Check Weigher with Computerized Records
The first indigenously developed Check Weigher was installed and commissioned successfully for a reputed Tea Industry in Nilgiris.
A very crucial process in weighing – check weighing the green leaf bags which was done manually and recorded manually for years long with enormous errors in count and weight had been solved by means of dynamic check weighing with computer interface
2005
Hybrid Weighing and Bagging
The difficulties in The Weighing and Bagging of the organic manure, cotton seed oil cake/DOC, sesame Oil cake etc., was solved by developing a Hybrid Machine as a complete solution
2005
Fully Automated Weithering
Complete Withering Process was monitored and controlled by the temperature and maintaining the difference in Dry and Wet [maintaining the temperature within 24-28 degree C and the Dry –Wet difference within 6-9 based on the weather and leaf condition]
The Fans were driven by VFDs interlinked with the set values as above. The trial was to evaluate the energy saving and as well the best possible wither condition of the Tea Leaf.
The trial taken throughout the process was successful and paved the way for the development of the Fully Automatic Withering Automation.
2006
Advanced Weigh Feeder for Kenya Tea Development
The State of The Art Weigh Feeder was designed, developed, manufactured and commissioned in a reputed Tea Producing industry at KENYA.
Approved by KTDA, Kenya
2008
Hybrid Weighing and Bagging
Hybrid Weighing and Bagging: The Best in Class Weighing and Bagging machine was developed and manufactured for the Very difficult handle material like Organic Manure with high moisture content
2011
Appproved by Govt. of India
Approved by Government of India – Ministry of Consumer Affairs for manufacturing Check Weighing and Batch Weighing Systems from 500 g to 50 kg
2012
Advanced Weithering
Fully Automatic Concept in Tea Withering was materialised by digitalising the process. The Dry-Wet difference was electronically measured and the ambient air was conditioned as such to be at the desired set values to initiate the Withering Process as effective as to the best.
2013
Hybrid Filters
A State of the Art Technology Solution was designed and developed by us for Complete Harmonic Mitigation. It was done after a power quality analysis.
Hybrid filters employed to mitigate Harmonics and maintain a perfect lagging Power factor as such to have a Clean Power
2016
Moisture Sensing Automation
A break through in leaf moisture sensing had been done in a reputed tea processing
2017
Batch Weighing Coco
Solution provided for batching and weighing of the Coco chips and coco peat. A very light material that has a bulk density of 20-30 kg per cubic meter. The batching weight from
500 g to 5 kg at the fastest speed 3-5 seconds per batch of 1 kg.
2018
Oil Filling Automation
Automation System designed and developed for Edible oil Processing Mills. Complete from cooking to oil filling.
2016
Fiber Extractor
State of the Art Electro Static – Fibre Extractor was designed and manufactured for Grains, sesame, pulses and Tea.
2020
Elctronic Tank Weighing
Electronic Tank Weighing Systems up to 50 MT designed, developed and manufactured for a reputed oil producing mill and Approved by Government of India – Ministry of Consumer Affairs.
Along with storage solutions for oil, grains and pluses.
MoC: M.S, SS 304 / 316L
We Provided Various tailor made innovative Solutions to our Clients.
Reach UsReach Us
EIFERS PROCESS AUTOMATION PRIVATE LIMITED
No. 2/166, Balaji Industrial Park,Senthampalayam,
P.G.Pudur Post, S.S.Kulam Via,
Coimbatore – 641 107
Tamilnadu
India
+91 93450 03246
+91 93631 03246
+91 78688 38838